Animal Food Products
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  Tobacco Products
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Snack Food  
Potato Chips Moisture & Oil
Crackers Sprayed with Oil & Flavorings
Extruded Products Moisture & Oil
Corn Chips Moisture & Oil
Popcorn Sprayed with Oil & Flavorings

Why Measure?
ROI is rapid with Users quickly benefiting from a more efficient drying operation resulting in fuel savings, less wastage and increased productivity. With specific regards to pharmaceuticals, moisture in the powdered product when it leaves the spray dryer is critical as it will impact not only tablet or pellet formation, but also the effectiveness of the drug.



MCT 360 is available in either a powder coated cast aluminium enclosure or a stainless steel enclosure, MCT 360 FG, should the ambient surroundings be corrosive or should the gauge be required for a pharmaceutical facility. The gauge window is constructed from glass, kelF or sapphire. The enclosure is IP65 rated, and as such, is dust and splashproof but should conditions at the proposed installation site be deemed hazardous, the area classification needs to be noted and the appropriate gauge installed. Process Sensors currently offers an ATEX 22-MCT360 for zone 22 (hazardous dust), and MCT 360-Exd (hazardous gases).


Snorkel Sampler or a Sample probe may be required for measurement within a vertical chute, and a sight window if product flows through inclined ducting or is contained within a fluid bed dryer. An airpurge diffuser is recommended if the environment is dusty, and a vortex cooler if it’s hot(> 50 °C). If there is discontinuous flow of product, one or two product loss sensors will enable the gauge to update measurements only when the gauge is viewing product.

Gauge outputs, Operator Interface & Display
The MCT 360 is available with or without a local operator interface or display as all the processing is carried out within the sensor head and the measurement is output via 4-20mA, 0-10V, RS232, RS485 or any bus. Installation time and effort is minimised by dispensing with a local OI, but should samples be collected for cross checks an OI is useful... in this event, one could be simply plugged into the gauge at the sampling location.

In the event installation online isn’t feasible owing to; space constraints, lack of potential installation locations (owing to the nature of the production process) or the fact there are multiple measurement locations, an MCT 660 or MCT 660P can be used at-line or within a laboratory.

The Measurement
Gauges are delivered pre-calibrated wherever possible using customer samples or existing samples at our Production or UK site. Accuracy is application dependent, moisture measurements ranging from +/- 0.05% to +/- 0.5% , other measurements include oil, or organic content within an inorganic (non NIR absorbing material) material. Typically accuracy is better than for minerals or naturally occurring materials as there is less inherent compositional variation.

For more detailed information regarding snack food applications, please fill out the following form.  
MCT460   MCT460-WP   MCT460-T   MCT466HD   MCT466SF   MCT466QC   GUARDIAN  
Moisture Transmitter
Tobacco Moisture Transmitter
Wood Products Moisture Transmitter
MCT466 QuikCheck
Rugged NIR Tester
Scanning Frame System
Process Sensors Corp.
113 Cedar Street
Milford, MA 01757 USA
Tel: (508) 473-9901
Fax: (508) 473-0715
Process Sensors Europe
Unit 4, Adelaide House
Corbygate Business Park
Corby, Northants NN17 5JG
United Kingdom
Tel: 01536-408066
Fax: 01536-407813
Process Sensors Polska
Ul. Modlinska 310/312 lokal 216
03-152 Warszawa
Tel: (48) 22 6739526
Fax: (48) 22 6739527
Gsm: (48) 509 202759
Process Sensors Asia
PT 2328 Pinggiran Golf
Kemumin, Pengkalan Chepa
Kota Bharu, Kelantan 16100
Tel: 011 60 9773-1352
Fax: 011 60 9773-1352
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  Process Sensors Moisture Transmitters

MCT 460: Used in a wide variety of industrial processes, the MCT 460 Multi-Constituent NIR Transmitter, a True Stand-Alone Transmitter, provides off-line accuracy under on-line operating conditions. Read more about the MCT 460 moisture sensors...

MCT 460-T: The MCT 460-T measures moisture... the most critical variable in tobacco processing... providing the world's most accurate, reliable and stable moisture measurement for the tobacco industry. Read more about the MCT 460-T moisture measurement tool...

MCT 460-WP: The MCT 460-WP uses a well proven algorithm which works on a wide range of wood varieties and forms. You choose the mode of operation, stand-alone or networked. Read more about the MCT 460-WP moisture measurement tool...

MCT 466HD: The MCT466HD features a heavy duty stainless steel enclosure, is resistant to high temperatures, is sealed for wash down environments, and provides reliable, continuous moisture measurement. Read more about the MCT466HD moisture measurement tool...

MCT 466-SF: The MCT 466-SF features a food grade optical window, a robust stainless steel enclosure, and reliably operates in high temperature locations, measuring moisture, oil & product temperatures. Read more about the MCT 466-SF moisture measurement tool...

MCT 466 QuikCheck: Used for quality control in a wide variety of industrial processes, the MCT 466 QuikCheck bench top NIR Tester provides fast accurate results every time. Read more about the MCT 466 QuikCheck moisture analyzer...

GUARDIAN: The Guardian Scanning Frame System is comprised of three components: MCT-460 NIR Transmitter, the automated Scanning Frame and a PC with Automated Guardian Profile Software. Read more about the GUARDIAN Scanning Frame System...