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Moisture in Tobacco – Measurements in the primary  

Moisture % is critical throughout the whole tobacco process, from green leaf threshing to primary processing; it affects not only smoking quality, but also storage properties, “filling properties”, tobacco wastage and machine ability.

Primary Processing Plant
Different grades of tobacco are treated, blended and cut into “rag” to achieve a homogeneous final blend with good filling power and minimal wastage. The varying tobacco types undergo different processes on route to the final blending cylinder. The treatments include: conditioning, casing, toasting, re-ordering, rolling, cutting, expansion and drying, and nearly all require the product to be at an optimum moisture % prior to or post treatment.

Air cured lamina line, Burley: DCC(Direct Cylinder Conditioning)- casing
cylinder-toaster-re-orderer-leaf blender-cutter-
dryer-final blender
Flue cured lamina line, Virginia: DCC-leaf blender-cutter-dryer-final blender
Stem line: DCC-cutters-expansion-dryer- final blender
Expanded tobacco: DIET process-final blender
Add backs: Reconditioning Sheet process-final blender

Measurement Locations
1. Exit Strip Conditioners; moisture distribution is very uneven, measurement recommended for trending purposes only.
2. Exit Stem Conditioners
3. Exit lamina cutters
4. Exit cut lamina dryers
5. Exit stem rollers
6. Exit stem cutters
7. Exit stem expansion process (WTS)
8. DIET line
9. Reconstituted sheet
10. Shorts (reclaimed from scrap cigarettes from manufacturing process)

 
 
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  Process Sensors Moisture Transmitters

MCT 460: Used in a wide variety of industrial processes, the MCT 460 Multi-Constituent NIR Transmitter, a True Stand-Alone Transmitter, provides off-line accuracy under on-line operating conditions. Read more about the MCT 460 moisture sensors...

MCT 460-T: The MCT 460-T measures moisture... the most critical variable in tobacco processing... providing the world's most accurate, reliable and stable moisture measurement for the tobacco industry. Read more about the MCT 460-T moisture measurement tool...

MCT 460-WP: The MCT 460-WP uses a well proven algorithm which works on a wide range of wood varieties and forms. You choose the mode of operation, stand-alone or networked. Read more about the MCT 460-WP moisture measurement tool...

MCT 330HD: The MCT 330HD features a heavy duty stainless steel enclosure, is resistant to high temperatures, is sealed for wash down environments, and provides reliable, continuous moisture measurement. Read more about the MCT 330HD moisture measurement tool...

MCT 466-SF: The MCT 466-SF features a food grade optical window, a robust stainless steel enclosure, and reliably operates in high temperature locations, measuring moisture, oil & product temperatures. Read more about the MCT 466-SF moisture measurement tool...

MCT 466 QuikCheck: Used for quality control in a wide variety of industrial processes, the MCT 466 QuikCheck bench top NIR Tester provides fast accurate results every time. Read more about the MCT 466 QuikCheck moisture analyzer...

GUARDIAN: The Guardian Scanning Frame System is comprised of three components: MCT-460 NIR Transmitter, the automated Scanning Frame and a PC with Automated Guardian Profile Software. Read more about the GUARDIAN Scanning Frame System...