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Moisture in Breakfast Cereals  

Knowledge of the moisture content at the exit of the cooker, cooker extruder and exit of the toaster, yields important information which can be utilized to maintain the consistent form, taste and texture of the cereal in addition to optimizing product yield, reducing scrap and saving on energy costs. On-line measurements give instantaneous information, enabling tighter process control than can be obtained through lab analyzed data.

Cereal Production Process
Processes vary, but one such example might contain: a Mixing stage where dry and liquid ingredients are mixed, Cooker, Extruder or Former, Cutter, Cooler, Flaking Roll, Dryer/Toaster, Froster/Sprayer and Dryer.

Measurement Location
Moisture measurement at the exit of the Cooker, prior to the Former, reduces the quantity of misshapes through product sticking or disintegrating in the flaking process. Moisture measurement post Toaster enables maximization of final moisture, this optimizes yield, without compromising taste, texture and shelf life characteristics.

Gauge Installation
Typically the gauge is installed over a conveyor, approximately 8” from the product. It is important to maintain sufficient product bed depth to cover the conveyor, and continuous product flow, especially if the gauge is used in closed loop control of the toaster or dryer. The gauge is best positioned at a location several feet from the exit of the toaster/dryer as this gives the product a chance to reach a degree of equilibration. If possible measurement should be made on well mixed product; an ideal location is after a short drop from one conveyor onto another.

The Food Grade MCT 300 incorporates a food grade electro less nickel enclosure and either a kel F polymeric, or sapphire viewing window. An optional water/air cooling panel or vortec cooler are available if the ambient temperature exceeds 55șC.

Measurement Performance
Measurement Location Target % Typical Accuracy%
Moisture Exit Cooker 20-30% 0.4%
Moisture Exit Toaster/Dryer 2-8% 0.15%
Application Photos
MCT460   MCT460-WP   MCT460-T   MCT466HD   MCT466SF   MCT466QC   GUARDIAN  
Moisture Transmitter
Tobacco Moisture Transmitter
Wood Products Moisture Transmitter
MCT466 QuikCheck
Rugged NIR Tester
Scanning Frame System
Process Sensors Corp.
113 Cedar Street
Milford, MA 01757 USA
Tel: (508) 473-9901
Fax: (508) 473-0715
Process Sensors Europe
Unit 4, Adelaide House
Corbygate Business Park
Corby, Northants NN17 5JG
United Kingdom
Tel: 01536-408066
Fax: 01536-407813
Process Sensors Polska
Ul. Modlinska 310/312 lokal 216
03-152 Warszawa
Tel: (48) 22 6739526
Fax: (48) 22 6739527
Gsm: (48) 509 202759
Process Sensors Asia
PT 2328 Pinggiran Golf
Kemumin, Pengkalan Chepa
Kota Bharu, Kelantan 16100
Tel: 011 60 9773-1352
Fax: 011 60 9773-1352
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  Process Sensors Moisture Transmitters

MCT 460: Used in a wide variety of industrial processes, the MCT 460 Multi-Constituent NIR Transmitter, a True Stand-Alone Transmitter, provides off-line accuracy under on-line operating conditions. Read more about the MCT 460 moisture sensors...

MCT 460-T: The MCT 460-T measures moisture... the most critical variable in tobacco processing... providing the world's most accurate, reliable and stable moisture measurement for the tobacco industry. Read more about the MCT 460-T moisture measurement tool...

MCT 460-WP: The MCT 460-WP uses a well proven algorithm which works on a wide range of wood varieties and forms. You choose the mode of operation, stand-alone or networked. Read more about the MCT 460-WP moisture measurement tool...

MCT 466HD: The MCT466HD features a heavy duty stainless steel enclosure, is resistant to high temperatures, is sealed for wash down environments, and provides reliable, continuous moisture measurement. Read more about the MCT466HD moisture measurement tool...

MCT 466-SF: The MCT 466-SF features a food grade optical window, a robust stainless steel enclosure, and reliably operates in high temperature locations, measuring moisture, oil & product temperatures. Read more about the MCT 466-SF moisture measurement tool...

MCT 466 QuikCheck: Used for quality control in a wide variety of industrial processes, the MCT 466 QuikCheck bench top NIR Tester provides fast accurate results every time. Read more about the MCT 466 QuikCheck moisture analyzer...

GUARDIAN: The Guardian Scanning Frame System is comprised of three components: MCT-460 NIR Transmitter, the automated Scanning Frame and a PC with Automated Guardian Profile Software. Read more about the GUARDIAN Scanning Frame System...