MCT330 SF Measures Moisture, Fat/Oil and Temperature in Food Products

The MCT330 SF is a rugged heavy duty NIR Transmitter designed for high temperature and wash down environments. This Snack Food Analyzer measures moisture, fat/oil and product temperature. The operator interface supplies a large digital display, analog outputs and digital archiving to help meet Food Saftey Monitoring Requirements.

Food Industry studies have determined the most important elements of processed food degradation to include moisture, temperature, pH, preservatives and packaging.  The Food Industry has developed control parameters to optimize production and packaging to protect their products and improve shelf life.  Packaging techniques can include vacuum sealed, sealed with minimum air head space, and nitrogen purge.  The best packaging of food products still requires that the product being packaged has been manufactured under optimum conditions that include the control of moisture and temperature

Food moisture is critical in maintaining texture, shelf life and control of microbial growth.  Near infrared (NIR) moisture transmitters supply reliable and accurate measurements on-line.  Relative humidity at manufacturing plants varies during the day as heat builds up, and fluctuates with the season.  The best way to insure moisture control is direct moisture measurement at each unit operation and prior to packaging. 

Chips, crisps, curls, crackers and cereals (the five Cs) all require tight moisture specifications.  A very low moisture leads to crumbling and to too crisp a bite.  High moisture leads to that soggy bite at a humid picnic, and if too high, microbial growth leading to mold.  Vitamin and additive sprays are often water based and can be controlled based on moisture measurement.  Dryer, fryer, or baking exit moisture control is critical prior to packaging. 

Oil based flavoring sprays can also be measured and controlled at the unit operation with NIR sensors.  Fat and oil measurements are also important in monitoring hydrogenation reactions and enzymatic degradation.  Too high an oil level can impart a bitter taste and butter level can impact both odor and flavor in undesirable ways.  Even normal cereal undergoes fat oxidation.

Food product temperature and relative humidity during the manufacturing process and when packaged affect the moisture level of the delivered product and thereby the taste, crispness, and shelf life.  Infrared thermometers and thermal imaging systems offer many options for temperature measurement.

Color measurement not only insures brand integrity, it is often a good indicator of important reactions impacting odor and flavor.  Non-enzymatic browning (Maillard Reaction), lipid oxidation, caramelization of reducing sugars, and enzymatic degradation can impact food product color allowing a correlation between the color and the reaction to be a useful tool, especially in the baking and roasting processes. 

MCT330 SF Poster

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Food Moisture, Temperature, Color & Flavoring Measurements Critical for Shelf Life & Flavor

 

MCT330SF Food analyzer measures moisture, fat/oil and temperature.

Near IR Analyzers measure food moisture and fat/oil.

Food Industry studies have determined the most important elements of processed food degradation to include moisture, temperature, pH, preservatives and packaging.  The Food Industry has developed control parameters to optimize production and packaging to protect their products and improve shelf life.  Packaging techniques can include vacuum sealed, sealed with minimum air head space, and nitrogen purge.  The best packaging of food products still requires that the product being packaged has been manufactured under optimum conditions that include the control of moisture and temperature.  The Pack Expo web site offers much information on measurement and control for the food industry, as well as innovative packaging techniques. 

Food moisture is critical in maintaining texture, shelf life and control of microbial growth.  Near infrared (NIR) moisture transmitters supply reliable and accurate measurements on-line.  Relative humidity at manufacturing plants varies during the day as heat builds up, and fluctuates with the season.  The best way to insure moisture control is direct moisture measurement at each unit operation and prior to packaging. 

Chips, crisps, curls, crackers and cereals (the five Cs) all require tight moisture specifications.  A very low moisture leads to crumbling and to too crisp a bite.  High moisture leads to that soggy bite at a humid picnic, and if too high, microbial growth leading to mold.  Vitamin and additive sprays are often water based and can be controlled based on moisture measurement.  Dryer, fryer, or baking exit moisture control is critical prior to packaging. 

Oil based flavoring sprays can also be measured and controlled at the unit operation with NIR sensors.  Fat and oil measurements are also important in monitoring hydrogenation reactions and enzymatic degradation.  Too high an oil level can impart a bitter taste and butter level can impact both odor and flavor in undesirable ways.  Even normal cereal undergoes fat oxidation.

Food product temperature and relative humidity during the manufacturing process and when packaged affect the moisture level of the delivered product and thereby the taste, crispness, and shelf life.  Infrared thermometers and thermal imaging systems offer many options for temperature measurement.

Color measurement not only insures brand integrity, it is often a good indicator of important reactions impacting odor and flavor.  Non-enzymatic browning (Maillard Reaction), lipid oxidation, caramelization of reducing sugars, and enzymatic degradation can impact food product color allowing a correlation between the color and the reaction to be a useful tool, especially in the baking and roasting processes.   

Process Sensors Corp. (Milford, MA USA) offers a series of analyzers, transmitters, and gauges to help measure and control important food product parameters.  A list of helpful hyperlinks is provided below.  Please contact your Process Sensors Application Specialist or call us at 508.473-9901 to discuss your food process or laboratory needs. 

Helpful Hyperlinks 

Process Sensors Corp. Web Site 

MCT330SF measures moisture, oil/fat in high temperature wash down environments

MCT330SF

MCT330SF Stainless Steel NIR Process Gauge:  The MCT330SF can measure moisture, fat/oil and product temperature.  The Heavy Duty unit is designed for high temperature wash down environments.

 

 

MCT360 measures moisture, oil/fat and temperature

MCT360 SS

MCT360 NIR Process Transmitter:  The MCT360 can measure moisture, fat/oil and product temperature.

 

 

MCT-MultiPlex measures food moisture, oil/fat and color

MCT-MultiPlex

MCT-MultiPlex Process Color Meter Slide Show:  The MCT-MultiPlex can measure color in CIE L*, a*, b*; Hunter L, a, b; and Agtron units.  The MultiPlex can also measure moisture, oil/fat and temperature by combining NIR, IR and White Light source technologies. 

  

 

MCT660 Food Analyzer measures moisture, oil/fat, temperature

MCT660 Food Analyzer

MCT660 Bench Top NIR Laboratory Analyzer:  Both fixed and rotating sample options available for Laboratory and At-Line locations to measure moisture and fat/oil content.

 

 

RFM1000 Radio Frequency Moisture Analyzer

RFM1000 RF Moisture Analyzer

RFM1000 Radio Frequency Penetrating Sensor:  RF moisture measurement technique allows penetration into products such as nuts, butter, and slurries on-line.

 

 

RF Bench top analyzer

RFM1000BT Bench Top Analyzer

RFM1000BT:  Bench Top RF penetrating moisture analyzes nuts, kernel, and berries. 

 

 

MCT-MultiPlex Moisture, Color, Oil & Fat Measurement Slide Show

The MCT-MultiPlex offers moisture, oil, flavorings, product temperature, and product color (CIE L*,a*, b* or Hunter L, a, b) with numerical displays, analog outputs, trends , and digital interface. Biscuits, crackers, cereal, cheese curls, pretzels, and chips are among the many production lines that will benefit from the MCT-MultiPlex. This accurate and rugged analyzer offers multiple measurements and advantages for today’s process needs.

Click Here For Slide Show

moisture, color, fat and oil measurements

Three technologies incorporated into one analyzer

MCT-MultiPlex Analyzer for Food Moisture, Color, Oil, Flavorings, Temperature

Process Sensors Corp. has introduced the NEW MCT-MultiPlex? Analyzer to meet the expanding needs of the food industry.

The MCT-MultiPlex? is the first process transmitter to combine up to three separate technologies into a single compact housing. The industry standard MCT360 Near IR analyzer that measures moisture, oil, and flavorings has been combined with an IR product temperature device (Process Sensors IR Division), and a white light source Color Meter into one compact transmitter.

The MCT-MultiPlex? offers moisture, oil, flavorings, product temperaturMCTe, and product color (CIE L*a*b* or Hunter L,a,b) with numerical displays, analog outputs, trends , and digital interface. Biscuits, crackers, cereal, cheese curls, pretzels, and chips are among the many production lines that will benefit from the MCT-MultiPlex?. This accurate and rugged analyzer offers multiple measurements and advantages for today?s process needs.

 

L*a*b* CIE color measurement, Hunter L,a,b, moisture, oil, fat, flavorings, temperature

MCT-MultiPlex for Color, Moisture, Oil, Flavorings, Temperature

Fluidized Bed Moisture For Yeast & Pharmaceuticals – Through A Sapphire Window!

Process Sensors’ MCT360 can be used to enunciate an alarm when target set point is achieved in fluidized bed drying applications, including baker’s yeast and pharmaceuticals. This allows operators to attend to other duties during the operation and not rely on periodic grab samples. Please review the application sheet by clicking on the link below.

Fluidized Bed Application – Yeast & Pharmaceuticals

fluid bed dryer, yeast moisture, pharmaceutical moisture

Fluid Bed Dryer Moisture Though Sapphire Window

Moisture Measurement Through Sapphire Window Triggers End Point Ennunciator

MCT-MultiPlex Offers Food Moisture, Oil, Flavorings, Product Temperature & Color

MCT-MultiPlex combines three technologies within one compact housing to meet food industry’s expanding needs. Please click below to read.

MCT-MultiPlex Combines Three Technologies To Offer Food Industry Moisture, Oil, Flavorings, Product Temperature & Color

Food Moisture, Oil, Flavorings, Temperature, and Color

Three Technologies Combined To Serve The Food Industry