The response speed of the fastest infrared thermometers until now has been limited to the millisecond domain. Process Sensors newly released, self contained, Metis HS09/HI16 non-contact infrared temperature sensor captures 20,000 measurements per second with an unprecedented 50 microsecond response.

With a temperature span of 250?C to 2500?C, over three models, the HS/HI Series opens up applications in high speed ferrous and non-ferrous metals processing, ceramics, semiconductor and in research environments where short duration phenomena such as explosions must be monitored. Target spot sizes of 0.35mm to 4000mm dia. are offered over the same three models, using standard, focusable optics; or 0.5mm to 40mm with focusable lens fiber optics.

Other notable features include laser aiming and through lens sighting, and an integral black and white video camera for monitoring the target area in hazardous or hard to access locations. A peak picker function can be set up to detect and hold the highest measurement in applications where the target is intermittently obscured by steam, dust or surface scale.

Switchable, analog 0 to 20mA /4 to 20mA outputs connect with process control or data acquisition equipment. A fast, digital, RS485, 921 kBd maximum communications interface is also included. IR Thermometer parameters can be set up using Process Sensors free PSCWin software. The software also facilitates the recording of data in graphical, text or tabular format.

Detailed specification information can be found at www.processsensorsir.com

Process Sensors is a private company with a manufacturing facility located in Milford, MA, USA. The company is a manufacturer and distributor of non-contact temperature and moisture measurement instruments, and the associated calibration systems. Technical and application support is provided worldwide through direct, regional and sales representative offices.

Moisture Measurement in Particleboard

The continuous measurement of moisture is a key consideration in the production of particleboard. The proper moisture level of particleboard guarantees safety and high product quality.

Particleboard Production Process

Raw materials are passed through chippers, flakers and size reduction mills to create a relatively uniform particle size. The mix passes through screeners which remove fines, before they enter the dryer. During the drying phase, the moisture content is reduced from a high of 75% to less than 10% moisture. The dried material is then graded and separated into core and surface product. The products pass through different blenders as a function of their different requirements for resin. After the blender, the furnish is formed then pressed into boards.

Measurement Location and Installation

Measurements can be made at five different location; on the raw material, pre-dryer, post dryer, post blender and on the former. The sensor can be positioned to look through a viewing window at a 15? angle in the side of a storage bin of gravity chute. The sensor can also be positioned over a conveyor/weigh belt, or on the side of a formed mat. Whatever the location the moisture sensor should be mounted approximately 200cm from the product. The most common location for a moisture sensor is over the forming line.

Self-Contained, Non-Contact Infrared Temperature Sensor

Process Sensors Corporations significant design innovations and installation simplicity combined with formidable industrial packaging allows for seamless integration into existing systems. The new DT-44G and DT-44GH line of digital, self-contained, non-contact infrared temperature sensors are exceptional performers in glass and solar cell production applications for measurement of glass surfaces and substrate materials. They have also proven to be equally beneficial in the ceramics and semiconductor industries.

High speed, accuracy and repeatability, along with 4-20mA output RS485 interface capability, make the Model DT-44G and high-speed version DT-44GH the instruments of choice for system integrators, OEM’s and engineering companies. The DT-44G response time is 30ms, and the DT-44GH boasts a 10ms response.

An integrated green LED aiming light facilitates pin-point target alignment. The projected size of the LED is identical to the measuring spot and is clearly visible on hot targets. Alternatively, the Models DT-44G and high-speed DT-44GH can be equipped with a red laser.

The DT-44 series offers three temperature range choices (100 to 1300?C, 200 to 1400?C, and 500 to 2500?C) and features USB interface that makes adjustment of all sensor parameters easily accessible via PC, with optional software and connecting cable up to 30m long.

The robust stainless steel housing and cooling jacket with air purge stand up to the most severe industrial conditions and ensure consistent sensor operation regardless of environmental hostility.

Process Sensors Corporation is a company totally dedicated to customer support. Experienced infrared application specialists provide unique sensor solutions for a myriad of temperature measurement applications. The company continuously endeavors to combine product training, installation guidance assistance, and ongoing technical and commercial support to effectively address customers needs.

Paper Converting Process

The continuous measurement of moisture in the paper converting process is a key consideration. The proper moisture level can have a large impact on the curl properties of the paper. By installing the MCT Moisture Transmitter in line, a converter can continuously monitor the moisture level and manually or automatically control the moisture content.


The Transmitter is routinely used to measure finished moisture prior to wind up. It is also used for measurement and control of water addition by various means: spray addition, steam, rolls, and knives. The location is dependent to a large degree on the availability of space on the converting machinery. The location is also determined by the requirements of the control strategy. PSC can make the appropriate suggestions on proper location upon discussion. The Transmitter should be mounted about 12 from the web. This distance can be optimized for machine limitations. If the paper is glossy or wet the Transmitter should be angled about 15 degrees off of the perpendicular, relative to the web. It is important to keep environmental temperature in mind. If the Transmitter is used in close proximity to a dryer outlet or heater, cooling may be required. Air or watercooling devices, supplied by PSC, can be used for cooling. An air purge assembly over the optical window may be required, especially if the environment is steamy enough to cause condensation on the window.

Measurement Performance

Moisture in paper is a very well understood and documented application.
Measurement wavelengths, algorithms, and sensor optical parameters are pre-set at the PSC factory. Calibrations are also pre-set at the factory. Typical accuracy is about ?0.2% moisture. It is possible to improve that with careful sample handling and lab methodology. Very different basis weights can require different calibration settings. The same is true for dramatic color differences. PSC can advise. Typical analog output range is 0-10% moisture. The Transmitters output range can easily be adjusted for the best PLC or controller operation. Process Sensors is very experienced with the requirements of this application.

Moisture In Finished Tobacco

The continuous measurement of moisture in tobacco is a key consideration in the production of tobacco.? The proper moisture level of finished tobacco has an impact on production speed and tobacco quality.? By installing the MCT360-T in the processing area, a manufacturer can continuously monitor the moisture content and either manually or automatically make control decisions.


The MCT360-T is typically installed over a full conveyor prior to the making area.? ? The MCT should be positioned about 8″ from the tobacco bed and perpendicular to the moving conveyor.? It is always to important to make sure during the MCT’s installation there are no gaps or interruptions in the product flow.

Moisture measurement in finished tobacco is a vey well understood and documented application.? NIR wavelengths, calibrations,? algorithms and sensor optical parameters are pre-set at the PSC factory.

Attention Snack Food Manufacturers: Seasoning and Flavoring Application

NIR Analyzers have been assets to the Snack Food Industry for a number of years.? They have been widely used and are an accepted method of analysis in many environments and used for a variety of applications.

One interesting application is the automatic controls of flavoring addition for both cheese curls and popcorn.? An NIR sensor is installed on a conveyor after a tumbler.? The tumbler applies the flavoring in a form of a slurry and the NIR sensor actually measures the oil content of the slurry.? The amount of oil in the slurry has a direct relationship to the total amount of flavoring being applied.? The NIR sensor’s 4-20mA output is connected into a process controller that automatically adjusts the amount of flavoring applied by manipulating a pump to a desired set point.

Soup Packaging

Soup in polyethylene bags exiting a chiller and entering the packaging line, monitored by Process Sensor?s infrared thermometer model PSC SSS-Laser.

The Application

In the Food Industry, plant cleanliness and maintaining a bacteria free product are primary concerns. To eliminate bacterial development, it is critical to maintain foodstuffs and processing equipment at temperatures below 41?F.

Truesoups, a division of H.J. Heinz Co., ( SIC code 209903 Food products ) provides frozen, ready to heat and serve soups. At its manufacturing plant located in Kent, Washington State, soup is conveyed in polyethylene bags to a chiller.

After exiting the chiller, the bags pass into the field of view of a Process Sensors model PSC SSS-Laser infrared thermometer with a spectral response of 8 to14?.

Clear polyethylene plastic transmits 90% of IR energy in that waveband. The spectral response also avoids the atmospheric moisture absorption bands that are present at either side of it. This feature can be important in food processing where steam and water vapor is often present.

At this time, the customer is using only the 4 -20mA output to display the temperature on an indicator, but according to Process Engineer, Dave Jametski, he plans to employ the Ethernet output for computer data acquisition using Process Sensor?s CompactConnect software package.

Jametski says that the stored data will be an essential tool in investigating product problems that often may only come to light after manufacture.

Application Tips

Food processing plants require some unique factors to be taken into account. First is the presence of steam and water vapor in the atmosphere. This may require air purging, but the source of air must be pure so as not to contaminate the product.? ? It is often better to use nitrogen for this reason.

If water-cooling is required, for meat cooking applications, care must be taken not to overcool, as this will cause condensation to form on the lens. The sensor should be positioned so that condensate does not drip onto the
product or the cooling flow must be regulated, thereby not exceeding the dew point that would cause condensation.

Food processes are frequently hosed down with hot water, or in some cases steam, so it is important to seal signal and power cable entry points. A long sight tube or gate valve can be used to protect the lens if necessary.

The Market

Applications for infrared thermometers in food processing are abundant and varied; from monitoring frozen fish on fish-stick cut up lines, to measuring and controlling sealing jaws on plastic bag sealing machines.

Processes are usually highly automated, with limited operator attendance, increasing the importance of monitoring, control and data acquisition instrumentation. OEM?s include continuous and static oven builders,
microwave and steam-kettle cooker manufacturers. Mixer and mechanical handling companies are also good prospects.

Process Sensors Model PSC-SS-Laser, with laser aiming defines the measurement area at any distance.

Instrument Selection

Process Sensors Model PSC-SS-Laser with a 75:1 FOV is used for continuous measurement at the chiller exit. Outputs: 4 -20mA, T/C and optional Ethernet.

Process Sensors Portable Model PSC-PSLT is recommended for hand held measurements.

PTI-170L High Resolution Thermal Imaging Camera

Process Sensors Corporation has broken new ground with the introduction of its brand new Model PTI-170L High Resolution Thermal Imaging Camera with Dual Vision, designed for use by maintenance professionals, service and electrical inspection thermographers, building inspectors, and energy conservation specialists.

The high resolution Model PTI-170L is equipped with a 384 x 288 pixel UFPA detector that delivers 44% more pixels and is visibly sharper than the arrays of the industry-standard portable imaging cameras used today. The versatile camera produces sharp, crisp images that are exceptionally clear, offers a fast frame rate of 60HZ and utilizes easy-to-use comprehensive report generating software that turns out detailed reports in an instant.

The fully radiometric Process Sensors PTI-170L stands out as an exceptional performer in the power / electrical industry, for energy audits, building inspections, roof inspection, and HVAC applications that have recently become more critical as both industrial and private individuals struggle to conserve and maximize precious energy sources efficiently. ? It is ideal for use in weatherization and home energy improvement programs.

Enhanced features of the camera provide dual vision capabilities that blend (picture-in-picture) high resolution thermal and visible light images together on one screen to simplify analysis and improve problem detection.? A selection of six different color palettes allows user to easily detect temperature anomalies for the intended application.? The light weight, yet rugged, PTI-170L sports manually focusable optics adjustable from 300mm to Infinity and an onboard full color CCD camera. ? Video output is PAL and NTSC.? A distance adjustable position laser pointer is standard, as well as a high resolution large 3.5? LCD, color VGA digital backlit display.

The PTI-170L?s short cut keys enable an operator to bypass the main menu with the push of only one button and provide quick access to the all-important temperature level, sensitivity and save features instantly.

The Process Sensors PTI-170L series of imaging cameras offer extended temperature ranges from -20?C to + 1500?C (-4?F to +2732?F) and includes a 2G removable SD card for high capacity memory storage capabilities ? up to 3000 IR images.? Optional Bluetooth voice annotation is also available.

Reasonably priced, the Process Sensors Model PTI-170L Series delivers the very best price performance ratio in its class while delivering unprecedented high resolution imagery to meet the demanding needs of industry professionals.

Process Sensors will be exhibiting at the Great Renewable Energy Event


When: February 2, 2010 to February 5, 2010

Where: Washington Convention Center, Washington DC

Booth# 525

Process Sensors Corporation manufactures two different styles of Moisture Sensors.

The MCT-360 Moisture Sensor utilizes NIR (Near Infrared Reflection) technology.? It is designed to measure moisture on line.? The MCT-360 is normally located over a moving conveyor.? The measurement is a non-contact, instantaneous, continuous moisture determination.? The MCT-360 will make the measurement and produce a display for percent moisture, along with analog and digital outputs for control and monitoring purposes.

The MCT-660 utilizes the same NIR technology but it is used as a bench top/off line tester.? An operator brings a sample of the material to be measured to the MCT-660.? The sample is rotated beneath the MCT-660 optical bench and the moisture of the sample is determined and displayed within 10 seconds.

Process Sensors Corporation is recognized as the leader in NIR process moisture measurement.? Our customer base is made up of large and small manufacturing companies throughout the world.? We routinely make measurements of food, plastics, tobacco, wood, paper, glass and textiles in production environments.? We also routinely measure in-coming commodities such as soybeans, alfalfa, corn, nuts, almonds, etc.

Process Sensors Corporation is a small, specialized United States instrument company located in Milford, MA.? We have a talented and experienced technical support staff, willing and anxious to work on new and challenging applications.? We are in attendance at the RETECH meeting in order to find ways to contribute to our nation?s determination to find new ways to create green and re-usable energy production systems.

MCT 330 SF

Process Sensors Corporation is fully committed to technical

innovation, offering the new MCT330SF gauge.

MCT 330 SF Powerpoint Presentation