Attention Snack Food Manufacturers: Seasoning and Flavoring Application

NIR Analyzers have been assets to the Snack Food Industry for a number of years.? They have been widely used and are an accepted method of analysis in many environments and used for a variety of applications.

One interesting application is the automatic controls of flavoring addition for both cheese curls and popcorn.? An NIR sensor is installed on a conveyor after a tumbler.? The tumbler applies the flavoring in a form of a slurry and the NIR sensor actually measures the oil content of the slurry.? The amount of oil in the slurry has a direct relationship to the total amount of flavoring being applied.? The NIR sensor’s 4-20mA output is connected into a process controller that automatically adjusts the amount of flavoring applied by manipulating a pump to a desired set point.

Soup Packaging

Soup in polyethylene bags exiting a chiller and entering the packaging line, monitored by Process Sensor?s infrared thermometer model PSC SSS-Laser.

The Application

In the Food Industry, plant cleanliness and maintaining a bacteria free product are primary concerns. To eliminate bacterial development, it is critical to maintain foodstuffs and processing equipment at temperatures below 41?F.

Truesoups, a division of H.J. Heinz Co., ( SIC code 209903 Food products ) provides frozen, ready to heat and serve soups. At its manufacturing plant located in Kent, Washington State, soup is conveyed in polyethylene bags to a chiller.

After exiting the chiller, the bags pass into the field of view of a Process Sensors model PSC SSS-Laser infrared thermometer with a spectral response of 8 to14?.

Clear polyethylene plastic transmits 90% of IR energy in that waveband. The spectral response also avoids the atmospheric moisture absorption bands that are present at either side of it. This feature can be important in food processing where steam and water vapor is often present.

At this time, the customer is using only the 4 -20mA output to display the temperature on an indicator, but according to Process Engineer, Dave Jametski, he plans to employ the Ethernet output for computer data acquisition using Process Sensor?s CompactConnect software package.

Jametski says that the stored data will be an essential tool in investigating product problems that often may only come to light after manufacture.

Application Tips

Food processing plants require some unique factors to be taken into account. First is the presence of steam and water vapor in the atmosphere. This may require air purging, but the source of air must be pure so as not to contaminate the product.? ? It is often better to use nitrogen for this reason.

If water-cooling is required, for meat cooking applications, care must be taken not to overcool, as this will cause condensation to form on the lens. The sensor should be positioned so that condensate does not drip onto the
product or the cooling flow must be regulated, thereby not exceeding the dew point that would cause condensation.

Food processes are frequently hosed down with hot water, or in some cases steam, so it is important to seal signal and power cable entry points. A long sight tube or gate valve can be used to protect the lens if necessary.

The Market

Applications for infrared thermometers in food processing are abundant and varied; from monitoring frozen fish on fish-stick cut up lines, to measuring and controlling sealing jaws on plastic bag sealing machines.

Processes are usually highly automated, with limited operator attendance, increasing the importance of monitoring, control and data acquisition instrumentation. OEM?s include continuous and static oven builders,
microwave and steam-kettle cooker manufacturers. Mixer and mechanical handling companies are also good prospects.

Process Sensors Model PSC-SS-Laser, with laser aiming defines the measurement area at any distance.

Instrument Selection

Process Sensors Model PSC-SS-Laser with a 75:1 FOV is used for continuous measurement at the chiller exit. Outputs: 4 -20mA, T/C and optional Ethernet.

Process Sensors Portable Model PSC-PSLT is recommended for hand held measurements.

PTI-170L High Resolution Thermal Imaging Camera

Process Sensors Corporation has broken new ground with the introduction of its brand new Model PTI-170L High Resolution Thermal Imaging Camera with Dual Vision, designed for use by maintenance professionals, service and electrical inspection thermographers, building inspectors, and energy conservation specialists.

The high resolution Model PTI-170L is equipped with a 384 x 288 pixel UFPA detector that delivers 44% more pixels and is visibly sharper than the arrays of the industry-standard portable imaging cameras used today. The versatile camera produces sharp, crisp images that are exceptionally clear, offers a fast frame rate of 60HZ and utilizes easy-to-use comprehensive report generating software that turns out detailed reports in an instant.

The fully radiometric Process Sensors PTI-170L stands out as an exceptional performer in the power / electrical industry, for energy audits, building inspections, roof inspection, and HVAC applications that have recently become more critical as both industrial and private individuals struggle to conserve and maximize precious energy sources efficiently. ? It is ideal for use in weatherization and home energy improvement programs.

Enhanced features of the camera provide dual vision capabilities that blend (picture-in-picture) high resolution thermal and visible light images together on one screen to simplify analysis and improve problem detection.? A selection of six different color palettes allows user to easily detect temperature anomalies for the intended application.? The light weight, yet rugged, PTI-170L sports manually focusable optics adjustable from 300mm to Infinity and an onboard full color CCD camera. ? Video output is PAL and NTSC.? A distance adjustable position laser pointer is standard, as well as a high resolution large 3.5? LCD, color VGA digital backlit display.

The PTI-170L?s short cut keys enable an operator to bypass the main menu with the push of only one button and provide quick access to the all-important temperature level, sensitivity and save features instantly.

The Process Sensors PTI-170L series of imaging cameras offer extended temperature ranges from -20?C to + 1500?C (-4?F to +2732?F) and includes a 2G removable SD card for high capacity memory storage capabilities ? up to 3000 IR images.? Optional Bluetooth voice annotation is also available.

Reasonably priced, the Process Sensors Model PTI-170L Series delivers the very best price performance ratio in its class while delivering unprecedented high resolution imagery to meet the demanding needs of industry professionals.

Process Sensors will be exhibiting at the Great Renewable Energy Event

RETECH 2010

When: February 2, 2010 to February 5, 2010

Where: Washington Convention Center, Washington DC

Booth# 525

Process Sensors Corporation manufactures two different styles of Moisture Sensors.

The MCT-360 Moisture Sensor utilizes NIR (Near Infrared Reflection) technology.? It is designed to measure moisture on line.? The MCT-360 is normally located over a moving conveyor.? The measurement is a non-contact, instantaneous, continuous moisture determination.? The MCT-360 will make the measurement and produce a display for percent moisture, along with analog and digital outputs for control and monitoring purposes.

The MCT-660 utilizes the same NIR technology but it is used as a bench top/off line tester.? An operator brings a sample of the material to be measured to the MCT-660.? The sample is rotated beneath the MCT-660 optical bench and the moisture of the sample is determined and displayed within 10 seconds.

Process Sensors Corporation is recognized as the leader in NIR process moisture measurement.? Our customer base is made up of large and small manufacturing companies throughout the world.? We routinely make measurements of food, plastics, tobacco, wood, paper, glass and textiles in production environments.? We also routinely measure in-coming commodities such as soybeans, alfalfa, corn, nuts, almonds, etc.

Process Sensors Corporation is a small, specialized United States instrument company located in Milford, MA.? We have a talented and experienced technical support staff, willing and anxious to work on new and challenging applications.? We are in attendance at the RETECH meeting in order to find ways to contribute to our nation?s determination to find new ways to create green and re-usable energy production systems.

MCT 330 SF

Process Sensors Corporation is fully committed to technical

innovation, offering the new MCT330SF gauge.

MCT 330 SF Powerpoint Presentation

New IR Sensor Introduction

MULTI- FEATURE IR THERMOMETER COMBINES ADVANCED TECHNOLOGY WITH COMPACT PACKAGE DESIGN

Downsizing infrared thermometers usually involves sacrificing features and performance. Process Sensors? model PSC-SSS-3M sets a new standard in its uncompromising sophistication and capability. The sensing head, which is only 14 mm diameter by 28 mm in length, facilitates temperature measurement in the confined circumstances often found in industrial processes.

A wide overall temperature span of 50 to 600?C, a narrow spectral response of 2.3?m, and target spot sizes of from 7 to 48 mm or 7 to 73mm dia., depending on the model, particularly suit the sensor to secondary metal processing, and the measurement of oxides and ceramic materials.

Signal processing and programming electronics are contained in a rugged 70 x 89mm housing that allows mounting up to 3m from the sensor, providing greater immunity from electromagnetic interference, mechanical shock, and high ambient temperatures. The sensing head is able to withstand ambient temperatures of up to 85?C without cooling.

Functions provided by the signal processing and programming unit include: analog outputs of 0/4-20mA, 0-5/10V, J and K thermocouple and alarm.? Optional digital outputs are: USB, RS 232, RS 485, Profibus DP and Ethernet.? Programmable parameters include emissivity and transmissivity adjustments, peak and valley hold, averaging, and extended hold with threshold and hysteresis.

Process Sensors Corporation PSC Spot Software? supports sensor set-up, multi-tasking, graphic display of temperature trends and data logging, and in general allows the user to customize the sensor to the application. Detailed specification information can be found at www.processsensorsIR.com

Process Sensors is a private company with manufacturing facility located in Milford, MA. The company is a manufacturer and distributor of non-contact infrared temperature and moisture instruments, and the associated calibration systems.? Technical and application support is provided worldwide through our direct, regional and sales representative offices.

Take advantage of our competitive low temperature, short wavelength pyrometer for metal heat treating applications that requires a Low Cost IR pyrometer.

Ask The Expert

Have questions about Moisture Control and Analysis?

Visit the Powder Bulk Solids website and ask PSC’s Chris Pike.

http://pbs.canon-experts.com/expert/chris-pike/

Online % Solids Analysis Sludge Cake-Sewerage Treatment

Biosolids are an unavoidable bi-product of sewerage treatment.? However, through careful treatment, Biosolids can be recycled and used effectively as fertilizer and compost as as for combustion processes.? Water must be removed from sludge in order to minimize transportation costs as well as to render it suitable for agricultural or combustion purposes.? This form of sludge is described as sludge “cake.”

Sludge Treatment Processes

The sludge undergoes digestion, a heating process which destroys the bulk of present pathogens prior to passing through large dryers and a pelletizer.? Alternatively, the sludge is “lime stabilized.”? The addition of CaO (lime) to sludge results in a exothermic chemical reaction which eliminates pathogens.

Gauge Location and Installation

Gauge location is dependent on the Treatment Process, however, installation above a belt conveyor, if possible, is simple and effective.? In order to improve measurement performance, the installation of a doctor blade prior to the gauge location, helps to break up and spread the cake solids over the belt, thereby presenting a fresh surface of product to the gauge.? Implementation of two doctor blades (one perpendicular to belt direction and another obluque to the blet) to channel product onto a transfer conveyor will provide the best results.

The % solids readout can be used to control the centrifuge, press and dryer operation as well as the rate of lime addition where applicable.

Measurement Performance

Measurement accuracy is dependent on the composition of the sludge and how variable it is over time, also on the % solids level.? In most instances, however, the % solids reading is accurate to within +/- 0.5%.

Customer Support and Service

Process Sensors Corporation is dedicated to providing the most reliable, dependable and accurate Instrumentation in the world, but more importantly the best Customer Support.? We provide Start-up & Calibration Services, In-Plant Evaluation & Service and Repair at our Service Centers in Asia, Eastern Europe, Western Europe and North America.? The goal of these Services is to ensure our analyzers are maintained and utilized to their fullest capability.

For those Customers who wish to have their instrumentation repaired, please call for a service price quote.? ? The Instrumentation will be repaired, tested and if desired re-calibrated.? ? In most cases Instrumentation can be returned with 48 Hours upon receipt of the Instrument.

Moisture In Hydrated Lime, Ca(OH)2

Moisture measurement is made to ensure that moisture levels do not exceed the 3% maximum.? If this level is exceeded the product will clump, be difficult to load and transport and cause blockages within the slaker.

Production of hydrated lime

Hydrated lime is obtained from hydrating calcium oxide or quick lime.? The hydration process is referred to as “slanking,” the water and calcium oxide undergo a controlled exothermic reaction resulting in “dry” free-flowing calcium hydroxide (hydrated lime powder).? ? Both temperature measurement within the reactor and moisture content are used to control the water addition to ensure moisture content is optimized but doesn’t exceed the 3% limit

Gauge location and Installation

The gauge is positioned at the exit of the slaker, 6-15″ above the hydrated lime.? Product flow should be continuous and of sufficient depth that the transporting medium isn’t seen by the gauge.? If flow is discontinuous a gating option can be used to enable measurement only when product is viewed.

Measurement Performance

Measurement? ? ? ? ? ? ? ? ? ? ? ? ? ? Location? ? ? ? ? ? ? ? ? ? ? ? ? ? ? Target Moisture ? ? Typical Accuracy

Hydrated Lime? ? ? ? ? ? Exit of the reactor? ? ? ? ? ? ? ? ? ? ? 0-3%? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? 0.2%